Part 1

Assembly (1)

Image Symbols:

1. As shown in the figure, use a drift [commercial service tool: 22 mm (0.87 inch) dia.] to drive manual shaft oil seals into the transmission case until it is flush.

CAUTION:
^ Do not reuse manual shaft oil seals.
^ Apply ATF to manual shaft oil seals.





2. Install detent spring and spacer in transmission case, and then tighten detent spring and spacer mounting bolt to the specified torque. Refer to AT-274, "Components".





3. Install manual shaft to transmission case.





4. Install parking rod to manual plate.





5. Install manual plate (with parking rod) to manual shaft.
6. Install retaining pin into the manual plate and manual shaft.
a. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.





b. Use a hammer to tap the retaining pin into the manual plate.

CAUTION:
^ Do not reuse retaining pin.
^ Drive retaining pin to 2 ± 0.5 mm (0.08 ± 0.020 inch) over the manual plate.

7. Install retaining pin into the transmission case and manual shaft.
a. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.





b. Use a hammer to tap the retaining pin into the transmission case.

CAUTION:
^ Do not reuse retaining pin.
^ Drive retaining pin to 5 ± 1 mm (0.20 ± 0.04 inch) over the transmission case.





8. Install O-rings to servo assembly.

CAUTION:
^ Do not reuse O-rings.
^ Apply petroleum jelly to O-rings.





9. Install return spring to servo assembly.





10. Install servo assembly in transmission case.





11. Using pair of snap ring pliers, install snap ring to transmission case.





12. Install D-rings in reverse brake piston.

CAUTION:
^ Do not reuse D-rings.
^ Apply ATF to D-rings.





13. Install reverse brake piston in transmission case.





14. Install needle bearing to drum support edge surface.

CAUTION: Apply petroleum jelly to needle bearing.





15. Install seal rings to drum support.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.





16. Install spring retainer and return spring in transmission case.





17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.

CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.

18. Install reverse brake drive plates, driven plates and dish plates in transmission case.

CAUTION: Take care with order of plates.





^ VQ35DE models





^ VK45DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Drive plate/Driven plate: 6/6





19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.





21. Install snap ring in transmission case.





22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
Specified clearance A
Standard: 0.7 - 1.1 mm (0.028 - 0.043 inch)





23. Install needle bearing to transmission case.

CAUTION: Apply petroleum jelly to needle bearing.





24. Install revolution sensor to transmission case, and then tighten revolution sensor mounting bolt to the specified torque. Refer to AT-274, "Components".

CAUTION:
^ Do not subject it to impact by dropping or hitting it.
^ Do not disassemble.
^ Do not allow metal filings, etc. to get on the sensor's front edge magnetic area.
^ Do not place in an area affected by magnetism.





25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models) until it is flush.

CAUTION:
^ Do not reuse rear oil seal.
^ Apply ATF to rear oil seal.