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Rear Door: Service and Repair

REAR DOOR

DOOR ASSEMBLY

DOOR ASSEMBLY : Exploded View

REMOVAL

DLK-227 Exploded View:






DOOR ASSEMBLY : Removal and Installation

CAUTION:
- Perform work with 2 workers, because of it's heavy weight.
- When removing and installing rear door assembly, support door with a jack and cloth to protect door and body.


REMOVAL
1. Remove mounting bolts of door check link on the vehicle.
2. Remove rear door harness grommet, and then pull out door harness from the vehicle.
3. Disconnect rear door harness connector.
4. Remove door hinge mounting nuts (door side), and then remove rear door assembly.

INSTALLATION
Install in the reverse order of removal.

CAUTION:
- Check rear door open/close, lock/unlock operation after installation.
- Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
- After installation, perform the fitting adjustment. Refer to DLK-229, "DOOR ASSEMBLY : Adjustment". Adjustments
- After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.