Removal and Replacement
TRANSFER ASSEMBLYDLN-50 Exploded View:
Removal and Installation
REMOVAL
1. Remove exhaust front tube with power tool.
2. Remove front propeller shaft.
3. Remove rear propeller shaft.
4. Disconnect AWD solenoid harness connector and separate harness from transfer assembly.
5. Remove transfer air breather hose.
6. Remove control rod.
7. Support transfer assembly and transmission assembly with a jack.
8. Remove rear engine mounting member and engine mounting insulator with power tool.
9. Lower jack to the position where the top transfer mounting bolts can be removed.
10. Remove transfer mounting bolts with power tool and separate transfer from transmission.
CAUTION: Secure transfer assembly and transmission assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
^ When installing the transfer to the transmission, install the mounting bolts following the standard below, tighten bolts to the specified torque.
^ When installing transfer air breather hose, make sure there are no pinched or restricted areas on the transfer air breather hose caused by bending or winding.
- Set transfer air breather hose with paint mark facing upward.
- Be sure to insert transfer air breather hose (1) into breather tube (2) until hose end reaches the tube's base.
- Do not deviate from the range (L) of the transfer air breather when installing the transfer air breather hose (1) to the harness bracket (2) of the transfer.
- Install transfer air breather hose (1) with bracket between the adapter case (2) and the transmission case (3).
- Check that transfer breather hose is on the (<---) side when installing the transfer air breather hose (1) to A/T fluid charging pipe (2).
- Be sure to insert air breather hose to transfer tube until hose end reaches the tube's base and another hose end reaches the tube bend R portion of A/T fluid charging pipe.
- After the installation, check the fluid level, fluid leakage and the A/T positions. Refer to DLN-43, "Inspection". Service and Repair