Windshield: Service and Repair

WINDSHIELD GLASS

Exploded View

GW-10 Exploded View:

Removal and Installation

REMOVAL
1. Remove the front pillar garnish (LH/RH).
2. Remove partially the headlining (front edge).
3. Remove the front wiper arms (LH/RH).
4. Remove the cowl top cover.
5. Remove the roof side molding.
6. Apply protective tape around the windshield glass to protect the painted surface from damage.
7. Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing moldings.






NOTE: Mark the body and the glass with matching marks if the windshield glass is reused.

WARNING: Always wear safety glasses and heavy gloves to prevent injury.

CAUTION:
- Never use a cutting knife or power cutting tool when the windshield glass is reused.
- Be careful not to scratch the glass when removing.
- Never set or stand the glass on its edge. Small chips may develop into cracks.

INSTALLATION
- The dam sealant rubber and insulator should be installed in position.
- Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions furnished with it.
- Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by passenger room air pressure when all door windows are closed.
- The molding must be installed securely so that it is in position and leaves no clearance.
- Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely cured (approximately 24 hours). Curing time varies with temperature and humidity.

WARNING:
- Keep heat and open flames away as primers and adhesive are flammable.
- The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let them in contact with the skin and eyes.
- Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled. Move immediately to an area with fresh air if affected by vapor inhalation.
- Driving the vehicle before the urethane adhesive has completely cured may affect the performance of the windshield in case of an accident.

CAUTION:
- Perform adjustment of front wiper arms stop location. Refer to WW-106, "Adjustment".
- Never use an adhesive which is past its usable term. Shelf life of this product is limited to six months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
- Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
- Never leave primers or adhesive cartridge unattended with their caps open or off.
- The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely cured. Curing time varies depending on temperature and humidity. The curing time increases under lower temperature and lower humidity.