Operation CHARM: Car repair manuals for everyone.

With Electric Motor

STEERING COLUMN

ST-20 Exploded View:





WITH ELECTRIC MOTOR: Removal and Installation

REMOVAL
1. Set the vehicle to the straight-ahead position.
2. Place the tilt to the highest level. Place the telescopic to the longest level.
3. Remove driver air bag module.
4. Remove steering wheel.
5. Remove instrument driver lower panel.
6. Remove the steering column cover.
7. Remove spiral cable.
8. Remove combination switch.
9. Remove knee protector (1).





<---: Bolt
10. Remove combination meter.
11. Disconnect each switch harness connectors installed to steering column assembly.
12. Remove the upper joint mounting bolt and nut (lower shaft side), and separate the joint from lower shaft.
13. Remove steering column assembly.

CAUTION:
^ Never give axial impact to steering column assembly during removal.
^ Never move steering gear assembly when removing steering column assembly.
^ Never rotate the lower shaft.


INSTALLATION
Note the following, and install in the reverse order of removal.





^ Make sure there is no space between clip (1) and steering column assembly (2).





^ Tighten the mounting bolts in the order shown in the figure when installing the steering column assembly.

CAUTION:
^ Never give axial impact to steering column assembly during installation.
^ Never move steering gear assembly.
^ Never reuse the joint mounting nut (lower shaft side).


^ Adjust neutral position of steering angle sensor. Refer to BRC-8, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION: Special Repair Requirement". Testing and Inspection

WITH ELECTRIC MOTOR: Inspection

INSPECTION AFTER REMOVAL
^ Check each part of steering column assembly for damage or other malfunctions. Replace if necessary.
^ Measure steering column assembly rotating torque using a preload gauge [SST: ST3127S000 (J-25765-A)]. Replace steering column assembly if outside the standard.
Standard
Rotating torque: Refer to ST-53, "Steering Column Operating Range". Steering Column Operating Range





^ Measure the length (L) as shown, if vehicle has been involved in a minor collision. Replace steering column assembly if out side the standard.
Standard
L: Refer to ST-53, "Steering Column Length". Steering Column Length





^ Install the bracket (1) and steering column housing (2) so that the clearance (A) is within the specified range as described below. Replace steering column assembly if out side the standard.
Standard
A: Refer to ST-53, "Steering Column Mounting Dimensions". Steering Column Mounting Dimensions

INSPECTION AFTER INSTALLATION
^ Check each part of steering column assembly for damage or other malfunctions. Replace if necessary.
^ Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel turning angle. Refer to ST-13, "Inspection". Steering Wheel





^ Check tilt and telescopic mechanism operating range tilt operating range (L1), telescopic operating range (L2) as shown in the figure.
Standard
L1: Refer to ST-53, "Steering Column Operating Range". Steering Column Operating Range
L2: Refer to ST-53, "Steering Column Operating Range". Steering Column Operating Range