Removal and Installation
RADIATOR CORE SUPPORT
Removal and Installation
REMOVAL
1. Use a refrigerant collecting equipment to discharge the refrigerant. Refer to Refrigerant.
2. Drain engine coolant from radiator. Refer to Draining.
3. Remove engine under cover. Refer to Removal and Installation.
4. Remove front grille. Refer to Removal and Installation.
5. Remove front bumper fascia, energy absorber, reinforcement. Refer to Removal and Installation.
6. Remove mounting bolts of hood lock cover.
7. Disconnect harness clip and hood lock cable from hood lock cover.
8. Remove hood lock cover.
9. Remove front combination lamp (LH/RH). Refer to Xenon Type (XENON TYPE) or Halogen Type (HALOGEN TYPE).
10. Disconnect hood lock switch connector (A) from head lamp bracket (RH) (1).
11. Remove mounting bolts and remove hood lock bracket (2) (LH/RH).
12. Disconnect hood lock cable from hood lock (LH/RH).
13. Disassembly hood lock from hood lock bracket (LH/RH).
14. Disconnect all clamp of hood cable from radiator core support assembly.
15. Disconnect harness connector of refrigerant pressure sensor.
16. Disconnect harness connector of ambient sensor. Refer to Removal And Installation.
17. Remove air guide (LH).
18. Remove ICC sensor integrated unit (with intelligent cruse control model). Refer to ICC (Full Speed Range).
19. Remove horn (Hi/Lo). Refer to Service and Repair.
20. Remove intelligent key warning buzzer. Refer to Removal and Installation.
21. Disconnect harness clamp from hood lock stay.
22. Remove mounting bolt and nut, and remove hood lock stay.
23. Remove washer tank. Refer to Removal and Installation.
24. Remove power steering oil cooler. Refer to (2WD) or Service and Repair, "AWD : Exploded View" (AWD).
25. Remove air guide (RH).
26. Remove mounting bolt of power steering oil cooler pipe bracket. Refer to
(2WD) or Service and Repair (AWD).
27. Remove air cleaner box (LH/RH). Refer to Removal and Installation.
28. Remove front under side cover (LH). Refer to Removal and Installation.
29. Remove radiator upper hose and lower hose at radiator side. Refer to Removal and Installation.
30. Remove mounting bolts of condenser assembly from radiator core support assembly. Refer to Removal And Installation.
31. Disconnect AT fluid cooler hose (upper/lower) from fan shroud and remove AT fluid cooler hose (upper/lower) from radiator. Refer to Removal and Installation (2WD) or Removal and Installation (AWD).
32. Remove condenser assembly. Refer to Removal And Installation.
33. Remove radiator. Refer to Removal and Installation.
34. Disconnect harness connector of crash zone sensor. Refer to Removal and Installation.
35. Disconnect harness connector of cooling fan control module. Refer to Removal and Installation.
36. Disconnect all harness clip from radiator core support assembly.
37. Remove mounting bolts, and then remove radiator core support assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
38. Remove the following parts after removing radiator core support assembly.
- Head lamp bracket
- Cooling fan (LH/RH): Refer to Removal and Installation.
- Crash zone sensor: Refer to Removal and Installation.
- Ambient sensor: Refer to Removal And Installation.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
- Replenish the following parts.
- Refrigerant: Refer to Refrigerant.
- Engine coolant: Refer to Refilling.
- AT fluid: Refer to Changing.
- Power steering oil: Refer to Service and Repair.
- Adjust the following parts.
- ICC sensor integrated unit (with intelligent cruse control model): Refer to ICC (Full Speed Range) ICC (Full Speed Range) Description, "ADDITIONAL
SERVICE WHEN REPLACING CONTROL UNIT (ICC SENSOR INTEGRATED UNIT) : Description".
- Front combination lamp: Refer to Xenon Type (XENON TYPE) or Halogen Type (HALOGEN TYPE).
- Around view monitor (BOSE AUDIO WITH NAVIGATION): Refer to Description Special Repair Requirement, "CALIBRATING CAMERA
IMAGE (AROUND VIEW MONITOR) : Special Repair Requirement"