Part 2

TRANSMISSION ASSEMBLY


Disassembly(continued)






36. Remove control valve with TCM from transmission case.

CAUTION:
When removing, be careful with the manual valve notch and manual plate height. Remove it vertically.





37. Remove A/T fluid temperature sensor 2 (1) with bracket (2) from control valve with TCM.

Black arrow: Bolt





38. Remove bracket (1) from A/T fluid temperature sensor 2 (2).





39. Remove O-ring (1) from A/T assembly connector (A).





40. Disconnect TCM connectors (A) and (B).

CAUTION:
Be careful not to damage connectors.





41. Remove A/T assembly connector (A) from control valve with
TCM with a flat-bladed screwdriver (B).





42. Disconnect TCM connector (A) and transmission range switch connector (B).

CAUTION:
Be careful not to damage connectors.
43. Remove rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
a. 2WD i. Remove tightening bolts for rear extension assembly and transmission case.





1 : Self-sealing bolt
A : Bolt





ii. Tap rear extension assembly with a soft hammer.





iii. Remove rear extension assembly from transmission case. (With needle bearing).





iv. Remove bearing race from output shaft.





v. Remove output shaft from transmission case by rotating left/right.





vi. Remove parking gear (1) from output shaft (2).





vii. Remove seal rings (1) from output shaft.
b. AWD





i. Remove tightening bolts (1) for adapter case assembly and transmission case. [With bracket (2).]

3 : Self-sealing bolt
Black arrow: Bolt





ii. Tap adapter case assembly with a soft hammer.





iii. Remove adapter case assembly from transmission case. (With needle bearing)





iv. Remove gasket from transmission case.





v. Remove bearing race from output shaft.





vi. Remove output shaft from transmission case by rotating left/right.





vii. Remove parking gear (1) from output shaft (2).





viii. Remove seal rings (1) from output shaft.





44. Remove needle bearing from transmission case.





45. Remove output speed sensor (1) from transmission case.

CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.

Black arrow: Bolt





46. Remove reverse brake snap ring (fixing plate) with two flat-bladed screwdrivers.

NOTE:
Press out snap ring from the transmission case oil pan side gap using a flat-bladed screwdriver, and remove it using a another screwdriver.
47. Remove reverse brake retaining plate from transmission case.
- Check facing for burns, cracks or damage. If necessary, replace the plate.





48. Remove N-spring from transmission case.





49. Remove reverse brake drive plates, driven plates, dish plates and retaining plate transmission case.
- Check facing for burns, cracks or damage. If necessary, replace the plate.





50. Remove snap ring (fixing spring retainer) using a flat-bladed screwdriver.





51. Remove spring retainer and return spring from transmission case.





52. Remove seal rings from drum support.





53. Remove needle bearing from drum support edge surface.





54. Remove reverse brake piston from transmission case with compressed air. Oil Channel.

CAUTION:
Care should be taken not to abruptly blow air. It makes pistons incline, as the result, it becomes hard to disassemble the pistons.





55. Remove D-rings from reverse brake piston.





56. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin.





57. Remove retaining pin with pair of nippers.





58. Remove manual plate (with parking rod) from manual shaft.





59. Remove parking rod from manual plate.





60. Remove manual shaft from transmission case.





61. Remove manual shaft oil seals with a flat-bladed screwdriver.

CAUTION:
Be careful not to scratch transmission case.





62. Remove detent spring and spacer from transmission case.





63. Remove snap ring from transmission case with pair of snap ring pliers.





64. Remove servo assembly (with return spring) from transmission case.





65. Remove return spring from servo assembly.





66. Remove O-rings from servo assembly.





67. Remove needle bearing (1) from rear extension (2WD) or adapter case (AWD).





68. Remove parking actuator support from rear extension (2WD) or adapter case (AWD).





69. Remove parking pawl (with return spring) and pawl shaft from rear extension (2WD) or adapter case (AWD).





70. Remove return spring (1) from parking pawl (2).





71. Remove rear oil seal from rear extension (2WD) or adapter case
(AWD) with a flat-bladed screwdriver.

CAUTION:
Be careful not to scratch rear extension (2WD) or adapter case (AWD).