Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly





SERVICE DATA AND SPECIFICATIONS (SDS)


Cylinder Head


CYLINDER HEAD






VALVE DIMENSIONS






VALVE GUIDE






VALVE SEAT






VALVE SPRING






Cylinder Head Bolts





Whenever the size difference between (B) and (A) exceeds the limit, replace them with new one

Limit [(B) - (A)] : 0.18 mm (0.0071 in)

c : 55 mm (2.17 in)
d : 12 mm (0.47 in)





Tighten all bolts 40 Nm (4.1 kg-m, 30 ft-lb)
Tighten all bolts Angle tightening: 75 degrees
In the reverse order
Loosen all bolts 0 Nm (0 kg-m, 0 ft-lb)
Tighten all bolts 40.0 Nm (4.1 kg-m, 30 ft-lb)
Tighten all bolts Angle tightening: 65 degrees
Tighten all bolts Angle tightening: 65 degrees again

Head surface distortion
Standard Less than 0.03 mm (0.0012 in)
Limit 0.1 mm (0.004 in)

VVEL ladder assembly





First step 1.96 Nm (0.20 kg-m, 1 ft-lb)
Second step 5.88 Nm (0.60 kg-m, 4 ft-lb)
Third step 10.4 Nm (1.1 kg-m, 8 ft-lb)

Camshaft Sprocket Specifications

Intake Manifold Specifications

Exhaust Manifold Specifications