Removal And Installation

OIL PUMP


Removal and Installation


REMOVAL

NOTE:
Do not remove the engine assembly to perform this procedure.
1. Disconnect battery cable from negative terminal. Exploded View.
2. Drain engine oil. Draining.
3. Drain engine coolant from radiator. Draining Engine Coolant.

CAUTION:
- Perform this step when engine is cold.
- Never spill engine coolant on drive belts.
4. Remove the following components and related parts:
- Air cleaner case assembly and air duct. Exploded View.
- Drive belt auto tensioner and idler pulley. Exploded View.
- Fan shroud. Exploded View.
- Cooling fan, fan coupling and fan bracket. Exploded View.
- Front under cover. Exploded View.
- Protector A and B. Exploded View.
- Front suspension rear cross member. (2WD models) or (4WD models).
- Steering gear assembly. Exploded View.
- Front final drive assembly. Front Final Drive Assembly.
- Power steering oil pump. Exploded View.
- Alternator, alternator bracket and alternator stay. Exploded View.
- Oil pan (lower) and oil strainer. Exploded View.
- Oil pan (upper). Exploded View.
- Electric throttle control actuator. Exploded View.
- Radiator hoses. Exploded View.
- Water suction hose and water suction pipe. Exploded View.
- Water pump pulley. Exploded View.
- Rocker cover. Exploded View.





5. Remove the oil pump drive spacer.
- Hold and remove the flat space of the oil pump drive spacer by pulling it forward.
6. Remove the oil pump. Exploded View.

INSTALLATION
1. Install the oil pump.





2. Install the oil pump drive spacer as follows:
- When inserting the oil pump drive spacer, align the crankshaft key and the flat face of the inner rotor.
- If they are not aligned, rotate the oil pump inner rotor by hand.
- Make sure that each part is aligned and tap lightly until it reaches the end.
3. Installation of the remaining components is in the reverse order of removal.