Removal And Installation

REAR FINAL DRIVE


Removal and Installation


REMOVAL
1. Remove spare tire.
2. Remove rear propeller shaft from the final drive. Removal And Installation.





3. Remove drive shaft from final drive with power tool. Then suspend it by wire, etc. Removal And Installation.
4. Remove breather hose from the final drive.





5. Set a suitable jack to rear final drive assembly.

CAUTION:
Never place a jack under the rear cover (aluminum case).
6. Remove the mounting bolts and nuts connecting to the suspension member with power tool. And then, remove rear final drive assembly.

CAUTION:
Secure rear final drive assembly to a suitable jack while removing it.

INSTALLATION
Note the following, and installation is in the reverse order of removal.

CAUTION:
Check that there are no pinched or restricted areas on the breather hose caused by bending or winding when installing it.





- In (A) position, install the breather hose (1) until dimension (D) shown as follows.

Arrow: Vehicle front

D : 20 mm (0.79 in)

CAUTION:
- Never reuse hose clamp.
- Install the hose clamp, with the tab facing downward.
- In (B) position, install the breather hose (2) until hose reaches the plane tube surface connector.

CAUTION:
- Never reuse hose clamp.
- Install the hose clamp, with the tab facing rightward and upward direction of the vehicle at 45�.
- In (C) position, install the breather hose (2) until dimension (E) shown as follows.

E : 20 mm (0.79 in)





- Install breather hose (1) and (2), breather tube (3) and metal connector (4) as shown in the figure.

Arrow: Vehicle front

- Fix breather hose (2) with clip in (A) position

CAUTION:
Never reuse clip.
- Install metal connector (4) to rear cover with a part to insert breather hose with facing vehicle left.

CAUTION:
Never reuse metal connector.
- Fix a point with paint mark (B) of breather tube (3) in (C) position.
- Fix breather tube (3) in (D) position.
- When oil leaks while removing final drive assembly, check oil level after the installation. Inspection.