Removal and Installation

TRANSFER ASSEMBLY

Removal and Installation


REMOVAL

1.Remove rear propeller shaft. Refer to "Removal and Installation" Removal and Installation.
2.Remove front propeller shaft. Refer to "Removal and Installation" Removal and Installation.
3.Disconnect AWD solenoid harness connector and separate harness from transfer assembly.
4.Remove transfer breather hose.
5.Remove control rod. Refer to "Removal and Installation" Removal and Installation.
6.Support transfer assembly and transmission assembly with a jack.

CAUTION:
Secure transfer assembly and transmission assembly to a jack.
7.Remove rear engine mounting member and engine mounting insulator with power tool. Refer to "AWD : Removal and Installation" Removal and Installation.
8.Lower jack to the position where the top transfer mounting bolts can be removed.
9.Remove transfer mounting bolts with power tool and separate transfer from transmission.

INSTALLATION

Note the following, and install in the reverse order of removal.





- When installing the transfer to the transmission, install the mounting bolts following the standard below, tighten bolts to the specified torque.





- When installing transfer breather hose, make sure there are no pinched or restricted areas on the transfer breather hose caused by bending or winding.





- Set transfer breather hose (1) of transmission side with the paint mark (A) facing upward, and insert breather hose to breather tube until hose end reaches the tube bend R portion.





- Be sure to insert air breather hose (1) of transfer side to air breather tube (2) until hose end reaches the tube bend R portion.





- Be sure to fix air breather hose in (A) parts of transmission and transfer.
- After the installation, check the fluid level, fluid leakage and the A/T
positions. Refer to "Inspection" Removal and Replacement.