Removal and Installation

OIL PUMP

Removal and Installation


REMOVAL

NOTE:
Do not remove the engine assembly to perform this procedure.
1.Disconnect battery cable from negative terminal. Refer to "Exploded View" Exploded View.
2.Drain engine oil. Refer to "Draining" Draining.
3.Drain engine coolant from radiator. Refer to "Draining" Draining Engine Coolant.

CAUTION:
- Perform this step when engine is cold.
- Never spill engine coolant on drive belts.
4.Remove the following components and related parts:
- Air cleaner case assembly and air duct. Refer to "Exploded View" Exploded View.
- Drive belt auto tensioner and idler pulley. Refer to "Exploded View" Exploded View.
- Fan shroud. Refer to "Exploded View" Exploded View.
- Cooling fan, fan coupling and fan bracket. Refer to "Exploded View" Exploded View.
- Front under cover. Refer to "Exploded View" Exploded View.
- Protector A and B. Refer to "FRONT TUBE ASSEMBLY : Exploded View" Exploded View.
- Front suspension rear cross member. Refer to "2WD : Exploded View" Exploded View (2WD models) or TM205, "4WD : Exploded View" (4WD models).
- Steering gear assembly. Refer to "Exploded View" Exploded View.
- Front final drive assembly. Refer to "Exploded View" Exploded View.
- Power steering oil pump. Refer to "Exploded View" Exploded View.
- Alternator, alternator bracket and alternator stay. Refer to "Exploded View" Exploded View.
- Oil pan (lower) and oil strainer. Refer to "Exploded View" Exploded View.
- Oil pan (upper). Refer to "Exploded View" Exploded View.
- Electric throttle control actuator. Refer to "Exploded View" Exploded View.
- Radiator hoses. Refer to "Exploded View" Exploded View.
- Water suction hose and water suction pipe. Refer to "Exploded View" Exploded View.
- Water pump pulley. Refer to "Exploded View" Exploded View.
- Rocker cover. Refer to "Exploded View" Exploded View.





5.Remove the oil pump drive spacer.
- Hold and remove the flat space of the oil pump drive spacer by pulling it forward.
6.Remove the oil pump. Refer to "Exploded View" Exploded View.

INSTALLATION

1.Install the oil pump.





2.Install the oil pump drive spacer as follows:
- When inserting the oil pump drive spacer, align the crankshaft key and the flat face of the inner rotor.
- If they are not aligned, rotate the oil pump inner rotor by hand.
- Make sure that each part is aligned and tap lightly until it reaches the end.
3.Installation of the remaining components is in the reverse order of removal.