W/4WD 4X4 Models Pickup & Trooper

1. Disconnect battery ground cable.
2. Remove hood, battery and air cleaner assembly.
3. Drain cooling system by removing under cover and opening drain plugs on radiator and cylinder block.
4. Remove air cleaner assembly.
5. Disconnect upper radiator hose at engine, then remove fan and shroud and disconnect lower radiator hose at engine.
6. Remove radiator grille, then radiator.
7. Disconnect accelerator cable from injection pump.
8. If equipped with A/C, disconnect compressor control cable.
9. Disconnect fuel lines from injection pump, battery ground cable from engine, transmission wiring, vacuum hose from fast idle actuator, connector at fuel cut solenoid, sensing resistor connector, thermoswitch connector and A/C compressor connector.
10. Disconnect heater hoses at dash panel, power brake vacuum hose at pump and alternator wiring at connector.
11. Disconnect exhaust pipe from exhaust manifold, then remove exhaust pipe bracket from engine backing plate.
12. Slide transmission and transfer case shift lever boot upwards, then remove shift lever bolts.
13. Remove return spring from transfer case gear shift lever, then levers.
14. Drain transmission fluid.
15. Remove starter motor.
16. Raise vehicle and disconnect exhaust pipe hanger at transmission.
17. Disconnect speedometer cable at transmission. Disconnect ground cable, then remove rear propeller shaft.
18. Disconnect front propeller shaft at both ends.
19. Disconnect return spring, then the cable from clutch fork position cable aside.
20. Raise engine slightly. Then remove engine mount bolts.
21. Carefully remove engine using a suitable hoist.
22. Reverse procedure to install.