Operation CHARM: Car repair manuals for everyone.

Five Speed

REMOVAL AND INSTALLATION





Important operations - Removal




1. Plug magnet, oil drain
Drain transmission case and disconnect negative (-) side cable from the battery at terminal.




9. Frame bracket to transmission rear mount bolts and nuts
Remove frame bracket to transmission rear mount bolts and nuts.

10. Transmission to engine attaching bolts and transmission assembly.




Position a jack under the transmission case, remove engine rear mounting nuts, lower the transmission case slightly, then remove bolts attaching quadrant box cover to transmission case. Disconnect back-up light switch harness, neutral switch harness and other harnesses at connector.




When removing transmission, turn the transmission case 90 degrees clock wise for easier removal.

Important operations - Installation




10. Transmission to engine attaching bolts and transmission assembly
Position the transmission assembly with the speedometer cable mounting surface turned downward and slide the assembly for ward, guiding the gear shaft into pilot bearing.




9. Frame bracket to transmission rear mount bolts and nuts
Install frame bracket to transmission rear mount bolts and nuts.




6. Propeller shaft
Install the bolts from the extension shaft side.

Torque: 3.0 - 3.4 (22 - 25) (kg-m (ft-lbs.))




1. Plug ; magnet, oil drain
Install and tighten drain plug to specification, remove the filler plug and fill the transmission case with transmission fluid to the specified level.

Install and tighten the filler plug to the specified torque (the same torque should be used for tightening drain plug and filler plug).

Torque: 3.0 - 5.0 (22 - 36) (kg-m (ft-lbs.))