Operation CHARM: Car repair manuals for everyone.

90000 MI or 144000 KM

Lubricate
    Trunk / Liftgate Latch
      Lubricate every 12 months or 7500 miles.
    Trunk / Liftgate Hinge
      Lubricate every 12 months or 7500 miles.
    Throttle Cable/Linkage
    Shift Linkage, M/T
      Lubricate shift linkage every 12 months or 7500 miles.
    Shift Linkage, A/T
      Lubricate shift linkage every 12 months or 7500 miles.
    Parking Brake Cable
    Locks
      Lubricate every 12 months or 7500 miles.
    Hood Latch
    Hood Hinge
    Doors
    Clutch Pedal Assembly
      Lubricate every 12 months or 7500 miles. Lubricate pedal assembly, inspect freeplay.
    Clutch Linkage
    Clutch Cable
      Lubricate every 12 months or 7500 miles.
    Brake Pedal Assy
      Lubricate pedal assembly, inspect freeplay.
    Ball Joint
Inspect/Adjust
    Valve Clearance
      Inspect valve clearance. Adjust as necessary. Retorque rocker shaft bracket nuts before checking and adjusting valve clearance.
    Parking Brake System
    Idle Speed
    Drive Belt
      Check for cracks and damage. Check deflection and tension.
Clean
    Frame
      *Owner Safety Check: to be performed by driver or owner.
Check
    Windshield Washer Reservoir
      Check fluid level and replenish if needed.
    Windows and Glass
      *Owner Safety Check: to be performed by driver or owner.
    Sun Visor
      *Owner Safety Check: to be performed by driver or owner.
    Spare Tire
      *Owner Safety Check: to be performed by driver or owner.
    Seat Belt Systems
      Owner Safety Check: to be performed by driver or owner.
    Power Steering Fluid
      Check fluid level and replenish if needed.
    Mirrors
      *Owner Safety Check: to be performed by driver or owner.
    Locks
      Owner Safety Check: to be performed by driver or owner.
    Lighting and Horns
      *Owner Safety Check: to be performed by driver or owner.
    Horn
      *Owner Safety Check: to be performed by driver or owner.
    Fluids
      *Owner Safety Check: to be performed by driver or owner.
    Disc Brake System
      Replace pads when lining is 0.039 inches or less.
    Clutch Fluid
      As equipped. Check fluid level and replenish if needed.
    Brakes and Traction Control
      *Owner Safety Check: to be performed by driver or owner.
    Battery
      Replenish if needed. Check at mileage interval or evey 12 months whichever occurs first.
Tighten/Torque
    Throttle Body
      2.8L, 3.1L engines: torque throttle body mounting bolts.
    Drive/Propeller Shaft
Diagnose/Test
    Wiper and Washer Systems
      *Owner Safety Check: to be performed by driver or owner.
    Steering
      *Owner Safety Check: to be performed by driver or owner.
    Shift Indicator - A/T
      *Owner Safety Check: to be performed by driver or owner.
    Parking Brake System
      Owner Safety Check: to be performed by driver or owner.
    Neutral Safety Switch
      *Owner Safety Check: to be performed by driver or owner.
    Exhaust System
      *Owner Safety Check: to be performed by driver or owner.
Inspect
    Steering and Suspension
      Check for damaged, loose, or missing parts, or parts showing visible signs of excessive wear. Check at mileage interval or every 12 months whichever occurs first.
    Steering Gear
      Inspect steering gearbox, adjust as necessary.
    Ignition Cable
      Gasoline engines
    Fuel Tank
      Inspect every 12 months or 15000 miles.
    Fuel Supply Line
      Inspect fuel and vapor lines every 12 months or 15000 miles.
    Fuel Filler Cap
    Exhaust System
      Every 7500 or 12 months
    Evaporative Emissions System
    Cruise Control
      Inspect cruise control linkage and hoses.
    Clutch, M/T
      Models with hydraulic clutch: inspect lines and hoses.
    Carburetor
      Inspect carburetor, choke assembly, and hoses.
    Brake Shoe
    Brake Rotor/Disc
    Brake Pad
      Inspect front disc brake pads every 12 months or 7500 miles. Replace when lining is 0.067 inches or less.
    Brake Hose/Line
       Inspect all brake lines and hoses every 12 months or 7500 miles.
    Body and Frame
      Inspect under vehicle for fluid leaks every 12 months or 7500 miles.
    Air Cleaner Housing
      2.8L, 3.1L engines
Replace
    Spark Plug
    Oxygen Sensor
      Except 1995 Trooper.
    Oil Filter, Engine
       Change at mileage interval or every 12 months whichever occurs first.
    Fuel Filter
      Unusual driving and/or road conditions will require more frequent inspections/service.
    Fluid Filter - A/T
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
    Fluid - A/T
    Engine Oil
       Change at mileage interval or every 12 months whichever occurs first.
    Drive Axles, Bearings and Joints
      Replace axle lubricant.
    Differential Fluid - Transfer Case
    Crankcase Filter
      V6 engines only
    Coolant
    Brake Fluid
    Air Filter Element
Clean/Repack
    Wheel Bearing
Rotate
    Tires
       Inspect for wear, vibration, proper inflation. Check wheels too. Check at mileage interval or every 12 months whichever occurs first.
Flush
    Cooling System
      Flush cooling system, replace coolant, inspect cooling system.