Operation CHARM: Car repair manuals for everyone.

Removal and Installation

TRANSMISSION WITH TRANSFER CASE

Removal And Installation Sequence:





Removal Steps
! 1. Transmission oil drain and under cover
! 2. Gear shift lever assembly
3. Starter motor
4. Speedometer cable
5. Front exhaust pipes (2.8L V6 engine only)
! 6. Propeller shaft (rear side)
! 7. Propeller shaft (front side)
8. Clutch slave cylinder
! 9. Transmission with transfer case

Installation Steps
9. Transmission with transfer case
8. Clutch slave cylinder
7. Propeller shaft (front side)
6. Propeller shaft (rear side)
5. Front exhaust pipes
(2.8L V6 engine only)
4. Speedometer cable
3. Starter motor
2. Gear shift lever assembly
1. Transmission oil drain and under cover

Important Operations ! - Removal

NOTE: Details of the service procedure are provided for "Important Operations" only, marked with "!" above. Pay close attention to these steps.





1. Transmission Oil Drain And Under Cover
(1) Drain the oil from transmission and transfer case.
(2) Remove the under cover.





2. Gear Shift Lever Assembly
Remove the levers.





6. Rear Propeller Shaft
(1) Remove the flange yoke bolts at the differential side and center bearing side.
(2) Remove the 2nd propeller shaft.
(3) Remove the center bearing retainer.
(4) Remove the 1st propeller shaft with center bearing.





7. Front Propeller Shaft
Remove the splined yoke flange bolt at the transfer side case.





9. Transmission With Transfer Case
(1) Operate the hoist to slightly raise the engine and transmission.
(2) Remove the # 3 crossmember.
(3) Operate the hoist to slowly lower the rear portion of the transmission.
(4) Support the rear part of the oil pan with a jack.
(5) Remove the starter motor.
(6) Remove the transmission nuts and bolts.
(7) Slowly pull the transmission free.