Shift Fork

Note: Isuzu manuals address both the Automatic and Manual transmission transfer case procedure in the same repair section. Where there is a distinction between Automatic and Manual transmissions concerning transfer case it is noted in the article or image.








DISASSEMBLY

1. Detent ball, spring and plug





2. Pin and bridge

Note: Use a spring pin remover to remove the spring from the bridge.

3. Pin
4. Spring





5. 2WD-4WD shift rod

Note: Engage the 2nd-4th sleeve with front output gear. Remove the spring pin from the block. Remove the shift rod.

6. Shift arm
7. Shift block
8. 4WD indicator switch





9. Interlock pin

Note: Use a magnetic tool to remove the interlock pin from the transfer case.

10. Spring
11. Select rod assembly
12. Pin





13. High-low shift rod

Note: Use a spring pin remover to remove the shift arm spring from the shift arm and the shift rod.

14. Shift arm
15. Shift block


REASSEMBLY



15. Shift block
14. Shift arm
13. High-low shift rod





12. Pin

Note: Engage the High-Low sleeve with 4H side. Install the spring pin to the shift block.

11. Select rod assembly

10. Spring






9. Interlock pin

Note: Engage the High-Low synchronizers with 4H side and install the interlock pin 1 in proper direction. Install the shift rod: 2WD-4WD 2 with the interlock pin pushed in.

8. 4WD indicator switch
7. Shift block
6. Shift arm
5. 2WD-4WD shift rod
4. Spring





3. Pin

Note: Engage the 2WD-4WD sleeve with the 4WD side and install the spring pin.

2. Pin and bridge
1. Detent ball, spring and plug

Tighten the plugs to the specified torque:

Torque 19 (14) N.m (lb.ft.)