Transmission Case

DISASSEMBLY

Preparation:
- Clean the exterior of the unit with solvent.
- Remove the clutch release bearing and shift fork.
- Remove the drain plug from the transmission case and drain the lubricant.
- Remove the drain plug from the transmission case and drain the lubricant.

1. Speedometer driven gear

2. Front cover with oil seal




- Remove the front cover with oil seal from the transmission case.

3. Counter front bearing snap ring

4. Front bearing snap ring




- Use a pair of snap ring pliers to remove the snap ring.

5. Rear cover with oil seal

6. Transmission case

7. Intermediate plate with gear assembly

REASSEMBLY
To reassemble, follow the disassembly steps in the reverse order, noting the following points:

7. Intermediate plate with gear assembly
- Apply a light coat of oil to the transmission case top gear shaft ball bearing fitting faces and the shift rods.
- Install the intermediate plate assembly.
- Pull out the top gear shaft until the ball bearing snap ring groove protrudes from the transmission case front cover fitting face.
Avoid subjecting the mainshaft to sudden shock or stress.

6. Transmission case

5. Rear cover with oil seal




- Apply recommended liquid gasket or its equivalent to the transmission and rear cover fitting surfaces.




- Install the rear cover and the transmission case to the intermediate plate.
- Tighten the rear cover bolts.

Torque: 39 N-m (29 lb-ft)

4. Front bearing snap ring

3. Counter front bearing snap ring




- Use a pair of snap ring pliers to install the snap rings to the mainshaft.
- The snap rings must be fully inserted into the ball bearing snap ring groove.

2. Front cover with oil seal
- Apply recommended liquid gasket or its equivalent to the through bolt threads.




- Install the front cover to the transmission case.
Take care not to damage the oil seal.
- Tighten the front cover bolts.

Torque: 19 N-m (14 lb-ft)

1. Speedometer driven gear