Intermediate Plate With Gear Assembly

INTERMEDIATE PLATE WITH GEAR ASSEMBLY, DETENT, SHIFT ARM, AND INTERLOCK PIN

DISASSEMBLY
1. Detent spring plate and gasket
2. Detent spring
3. Detent ball




- Use a magnetic hand to remove the detent balls from the intermediate plate.
4. Spring
5. Rev-5th shift rod
6. Rev-5th shift arm and reverse inhibitor
7. 1st-2nd shift rod
8. 3rd-4th shift rod
9. 3rd-4th shift arm
10. 1st-2nd shift arm




- Hold a round bar against the shift arm end.




- Use a spring pin remover to remove the shift arm spring pin from the shift arm and the shift rod.




- Move the 3rd-4th shift rod forward. Take care not to lose the interlock pins.
11. Interlock pin
- Carefully remove the reverse shifter rod forward to avoid losing the interlock pins.

NOTE: Remove the shifter rods carefully. Interlock pins are located between the shifter rod in the intermediate plate.

12. Intermediate plate and gear assembly

INSPECTION AND REPAIR
Make the necessary adjustments, and part replacements if excessive wear or damage is discovered during inspection.

Shift Arm Thickness:

SHIFT ARM THICKNESS
- Use a micrometer to measure the shift arm thickness.
If the measured value is less than the specified limit, the shift arm must be replaced.

Detent Spring Free Length:

DETENT SPRING FREE LENGTH
- Use a vernier caliper to measure the detent spring free length.
If the measured value is less than the specified limit, the detent spring must be replaced.

Detent Spring Tension:

DETENT SPRING TENSION
- Use a spring tester to measure the valve spring tension.
If the measured value is less than the specified limit, the valve spring must be replaced.

REASSEMBLY
12. Intermediate plate and gear assembly
10. 1st-2nd shift arm




9. 3rd-4th shift arm
- Hold a round bar against the shift rod end lower face to protect it against damage.
- Install a new spring pin.
Discard the used spring pin.
8. 3rd-4th shift rod
11. Interlock pin
- Install the interlock pin to the shift rod.
- Install the shift rod together with the interlock pin to the intermediate plate.
Do not allow the interlock pin to fall from the shift rod.
7. 1st-2nd shift rod
6. Rev-5th shift arm and reverse inhibitor
- Apply oil to the reverse inhibitor inner surface.
5. Rev-5th shift rod.
4. Spring
3. Detent ball
- Apply grease to the detent balls.
2. Detent spring
1. Detent spring plate and gasket
- Install a new detent spring plate and gasket.




- Tighten the detent spring plate bolts to the specified torque.

Torque : 20 (14) N.m (lb.ft)