Roof Rack - Cross Slats Bow Excessively

BULLETIN NUMBER
SB95-11-LOO8

ISSUE DATE
DECEMBER 1995

GROUP
BODY

1994-95 RODEO (UC) ROOF RACK CROSS SLAT EXCESSIVE BOWING

AFFECTED VEHICLES

1994-95 Rodeo (UC) models equipped with Isuzu aero roof rack.

On some affected vehicles, the roof rack cross slats may bow excessively, creating noticeable gaps between the cross slats and the roof. This excessive bowing is due to a misalignment of the roof rack slide rails.

To correct the problem, remove each affected cross slat and shorten it using the procedure described in this Service Bulletin. Shortening the cross slat will ensure a proper fit on the slide rails, thus minimizing any excessive bowing that can create gaps.

SERVICE PROCEDURE

REMOVAL

Cross-Slat

^ Remove cross slat from slide rails.
^ Remove end cap (either end).

ADJUSTMENT

Cross Slat





^ Carefully trim 3 mm from end of slat (Figure 1). Reshape metal to its original contour to ensure proper end cap fit.

INSTALLATION

Cross Slat

^ Install end cap.
^ Install cross slat onto slide rails.

INSPECTION

Cross Slat

^ Inspect for excessive bowing or gapping.
^ If excessive bowing or gapping is still present after initial adjustment, cut 3 mm off opposite end of slat and reinstall.

FLAT RATE MANUAL UPDATE INFORMATION





Use the new labor operation as shown.