Fuel Tank: Service and Repair

REMOVAL

Preparation:
- Disconnect battery ground cable.
- Loosen fuel filler cap.
- Drain fuel.

Tighten
Drain plug after draining fuel.
20 Nm (14 lb. ft) - M8
29 Nm (22 lb. ft) - M14

1. Inner liner
- Remove inner liner of wheel arch on rear right side.
2. Fuel filler hose and air breather hose
3. Undercover
- Remove undercover fixing bolts on both sides.
4. Fuel tank wiring connector
- Disconnect two connectors on front right side of tank.
5. EVAP fuel hose
6. Fuel hose and fuel return hose
- Cover fuel hose to prevent any dust entering
7. Fuel tank
- Remove fuel tank fixing bolts on both sides.

INSTALLATION
7. Fuel tank
- Place a flange on right side of tank on the bracket.
- Install a flange on left side on the bracket from the bottom.

Tighten
Bolts to 36 Nm (27 lb. ft).

6. Fuel hose and fuel return hose
5. EVAP fuel hose
4. Fuel tank wiring connector
3. Undercover
2. Fuel filler hose and air breather hose
1. inner liner
- Mount inner liner on the wheel arch.
- Fill the tank with fuel and tighten fuel filler cap.
- Connect battery ground cable.