Secondary Shaft

CLEARANCE MEASUREMENT

NOTE: Lubricate all parts with ATF during assembly.

1. Remove the secondary shaft bearing from the transmission housing.
2. Assemble the secondary shaft assembly without O-rings.





3. Install the secondary shaft bearing on the secondary shaft.





4. Set the dial indicator to the 2nd gear as shown.





5. Hold the secondary shaft bearing against the 1st/2nd clutch assembly. Measure the 2nd gear axial clearance while moving the 2nd gear.

NOTE: Take measurements in at least three places, and use the average as the actual clearance.

6. If the clearance is out of tolerance, remove the splined washer and measure its thickness.





7. Select and install a new splined washer then recheck.
8. After replacing the splined washer, make sure that the clearance is within tolerance.