Operation CHARM: Car repair manuals for everyone.

System Specifications

DIMENSIONS
Block Ring And Dog Teeth Clearance:
Standard 1.5 mm (0.059 inch)
Limit 0.8 mm (0.032 inch)
Block Ring And Insert Clearance:
3rd-4th:
Standard 3.46-3.74 mm (0.136-0.147 inch)
Limit 4.0 mm (0.158 inch)
1st-2nd:
Standard 4.34-4.66 mm (0.171-0.183 inch)
Limit 4.9 mm (0.193 inch)
5th:
Standard 3.59-3.91 mm (0.141-0.154 inch)
Limit 4.1 mm (0.161 inch)

TIGHTENING SPECIFICATIONS
Front Propeller Shaft 63 Nm (46 ft. lbs.)
Front Crossmember 78 Nm (58 ft. lbs.)
Rear Engine Mount 41 Nm (30 ft. lbs.)
Center Crossmember 50 Nm (37 ft. lbs.)
Engine Rear Mount Nuts 50 Nm (37 ft. lbs.)
Rear Propeller Shaft 63 Nm (46 ft. lbs.)
Slave Cylinder 43 Nm (32 ft. lbs.)
Clutch Dust Cover 6 Nm (52 inch lbs.)
Transfer Protector 37 Nm (27 ft. lbs.)
Rear Cover 37 Nm (27 ft. lbs.)
Gear Control Box 20 Nm (14 ft. lbs.)
Plate-To-Rear Cover 15 Nm (11 ft. lbs.)
Speedometer Sensor 27 Nm (20 ft. lbs.)
Front Cover 25 Nm (18 ft. lbs.)
Fulcrum Bridge 38 Nm (28 ft. lbs.)
Transmission-To-Transfer Case 37 Nm (27 ft. lbs.)
Front companion Flange 137 Nm (101 ft. lbs.)
Rear Companion Flange 167 Nm (123 ft. lbs.)
4WD Indicator Switch 39 Nm (29 ft. lbs.)
Detent Ball Plug 25 Nm (18 ft. lbs.)
Detent Spring Cover Plate Bolts 20 Nm (14 ft. lbs.)