Front Housing Assembly (Four Wheel Drive)

FRONT HOUSING ASSEMBLY (FOUR WHEEL DRIVE)

- Tools Required
- Hydraulic Press
- J36183 Input Shaft Press Tube with Cap
- J36184 Adapter Press Tube Reducer
- J36510 Clutch Fork Pivot Remover/Installer
- J36507 Detent Pressing Remover/Installer
- J36511 Oil Fill Plug Hex Bit (17 mm)
- J36798 Shift Shaft Bushing Installing Tool
- J36190 Diver Handle





1. Install the input shaft bearing.
- Press in the bearing until the snap ring is seated.
- Use J36183 and J36184.
- Use a hydraulic press.





2. Install the shift shaft front housing bushings. Use J36798 and J36190.





3. Install the clutch fork pivot assembly. Use J36510 and J36190.





4. Install the two detent plunger bushings. Use J36507.





5. Install the first bushing until the second scribe mark on the tool aligns with the housing.





6. Install the second bushing until the first scribe mark on the tool aligns with the housing.





7. Install the transmission housing vent assembly.





8. Apply pipe sealant with Teflon(TM) or equivalent on the fill plug threads.





9. Install the oil fill plug. Use J36511.

Tighten the fill plug to 60 Nm (44 ft. lbs.).

Notice: Refer to Fastener Notice in Service Precautions.





10. Apply pipe sealant with Teflon(TM) or equivalent to the drain plug threads.





11. Install the oil drain plug. Use tool J36511.

Tighten the drain plug to 60 Nm (44 ft. lbs.).