Front Housing Disassembly (Four Wheel Drive)

FRONT HOUSING DISASSEMBLY (FOUR WHEEL DRIVE)

- Tools Required
- Hydraulic Press
- J6125-1B Slide Hammer
- J23907 Slide Hammer with Pilot Bearing Puller
- J36183 Input Shaft Press Tube with Cap
- J36184 Adapter Press Tube
- J36507 Detent Bushing Remover/Installer
- J36510 Clutch Fork Pivot Remover/Installer
- J36511 Oil Fill Plug Hex Bit (17 mm)
- J36800 Shift Rail Bushing Remover





1. Use the following tools in order to press out the input shaft bearing:
- A hydraulic press
- J36183
- J36184





2. Remove the shift shaft front housing bushing.
Use tool J36800 and tool J23907.





3. Remove the clutch fork pivot. Use tool J36510 and tool J6125-1B.
3.1. Put 1 additional nut (3/8-16 thread) on tool J36510.
3.2. Install tool J6125-1B on the nut.
3.3 Tighten both nuts.





4. Remove two detent lever bushings.
- Use tool J36507, if necessary
- Remove one bushing at a time.





5. Remove the transmission housing vent assembly. Do not remove the metal tube from the housing.





6. Remove the oil fill plug. Use tool J36511.





7. Remove the oil drain plug. Use tool J36511.
8. Remove the gasket material from the housing.
Use a liquid gasket remover.