Operation CHARM: Car repair manuals for everyone.

Front Housing Disassembly (Rear Wheel Drive)

FRONT HOUSING DISASSEMBLY (REAR WHEEL DRIVE)

- Tools Required
- Hydraulic Press
- J6125-1B Slide Hammer
- J23907 Slide Hammer with Pilot Bearing Puller
- J36183 Input Shaft Press Tube with Cap
- J36184 Adapter Press Tube Reducer
- J36507 Detent Brushing Remover/Installer
- J36510 Clutch Fork Pivot Remover/Installer
- J36511 Oil Fill Plug Hex Bit (17 mm)
- J36800 Shift Rail Bushing Remover





1. Press out the input shaft bearing. Use the following tools:
- A hydraulic press
- J36183
- J36184





2. Remove the shift shaft front housing bushing.
Use tool J36800 and tool J23907.





3. Remove the clutch fork pivot.
3.1. Use J36510 and J6125-1B.
3.2. Put one additional nut (3/8 - 16 thread) on tool J36510.
3.3 Install J6125-1B on the nut.
3.4 Tighten both nuts.





4. Remove two detent lever bushings.
- If necessary, use tool J36507.
- Remove one bushing at a time.





5. Remove the transmission housing vent assembly.
Do not remove the metal tube from the housing.





6. Remove the oil fill plug. Use J36511.





7. Remove the oil drain plug. Use J36511.
8. Remove the gasket material from the housing. Use a liquid gasket remover.