Cylinder Head Assembly: Service and Repair

REMOVAL PROCEDURE





1. Remove the intake manifold.
Refer to Intake Manifold Service and Repair (Lower).





2. Remove the exhaust manifolds.
Refer to Exhaust Manifold Service and Repair.





3. Remove the power steering pump and the bracket using the following procedure:
3.1. Remove the air conditioning compressor, if equipped.
Refer to Compressor Replacement in HVAC.
3.2. Remove two nuts from the power steering pump. Remove three bolts from the front of the bracket.
3.4. Remove one nut from the front of the bracket.
3.5. Slide the bracket off of the stud.
3.6. Remove the stud from the cylinder head.
4. Remove the generator.





5. Remove the generator bracket using the following procedure:
5.1. Remove three bolts from the front of the bracket.
5.2. Remove one nut from the front of the bracket.
5.3. Slide the bracket off of the stud.
5.4. Remove the stud from the cylinder head.





6. Remove the push rods.
Refer to Rocker Arm Service and Repair.





7. Remove the cylinder head.
Refer to Cylinder Head Removal.
8. Clean all surfaces.
Refer to Cylinder Head Clean and Inspect in the engine overhaul procedures.

INSTALLATION PROCEDURE





1. Install the cylinder head.
Refer to Cylinder Head Service and Repair.





2. Install the push rods.
Refer to Rocker Arm Service and Repair.

NOTICE: Refer to Fastener Notice in Service Precautions.





3. Install the generator bracket to the right cylinder head using the following procedure:
3.1. Install the stud to the cylinder head.
3.2. Loosely assemble the bracket over the stud.
3.3. Install a nut to the stud finger tight.
3.4. Install three bolts finger tight.

Tighten
Tighten the nuts and bolts to 44 Nm (32 ft. lbs.).

4. Install the generator.





5. Install the accessory bracket to the left cylinder head using the following procedure:
5.1. Install the stud to the cylinder head.
5.2. Loosely assemble the bracket over the stud.
5.3. Install a nut to the stud finger tight.
5.4. Install three bolts finger tight.
5.5. Install two nuts to the power steering pump finger tight.

Tighten the nuts and bolts to 44 Nm (32 ft. lbs.).

6. Install the air conditioning compressor, if equipped.





7. Install the exhaust manifolds.
Refer to Exhaust Manifold Service and Repair.





8. Install the intake manifold.
Refer to Intake Manifold Service and Repair (Lower).