Service Specifications
INSPECTION1. Counter 5th gear radial clearance.
1. Install the following parts to the counter gear shaft.
1. Counter 5th gear thrust washer pin (1).
2. Counter 5th gear thrust washer (2).
3. Counter 5th gear needle bearing( 3).
4. Counter 5th gear (4).
2. Mount the counter gear shaft through the aluminum plate in vise.
3. Using a dial indicator, measure the counter 5th gear radial clearance.
Standard: 0.015 - 0.068 mm (0.00059 - 0.00268 inch)
4. Using an inside dial indicator, measure the gear inside diameter.
Standard: 38.015 - 38.040 mm (1.49665 - 1.49763 inch)
2. 5th-reverse shift arm and hub sleeve No.3 clearance.
1. Using a vernier caliper, measure the 5th-reverse shift arm thickness.
Reference: 10.2 mm (0.402 inch)
2. Using a vernier caliper, measure the center groove of hub sleeve No.3. Calculate the clearance between the hub sleeve No.3 and shift arm.
Standard: 0.26 - 0.84 mm (0.0102 - 0.0331 inch)
Reference: Center groove dimension 10.5 mm (0.413 inch)
3. Reverse block ring set.
1. Using a thickness gauge, measure the clearance between the counter 5th gear spline piece and reverse block ring.
Standard: 0.7 - 1.7 mm (0.028 - 0.067 inch)
4. Reverse idle gear and reverse idle gear shaft.
1. Mount the reverse idle gear and reverse idle gear shaft in a vise.
2. Using a dial indicator, measure the reverse idle gear radial clearance.
Standard: 0.040 - 0.082 mm (0.0016 - 0.0032 inch)
3. If the clearance exceeds the maximum, measure the gear inside diameter and shaft diameter.
Standard:
Shaft Diameter: 23.979 - 24.000 mm (0.94405 - 0.94488 inch)
Gear Diameter: 24.040 - 24.061 mm (0.94645 - 0.94728 inch)
5. Reverse shift arm No.2 thrust clearance.
1. Using a thickness gauge, measure the clearance between the reverse idle gear and shift arm.
Standard: 0.05 - 0.35 mm (0.002 - 0.014 inch)