Cylinder Head Cover Removal and Installation

Cylinder Head Cover And Associated Parts:

REMOVAL
1. Disconnect battery ground cable.
2. Disconnect PCV hose from cylinder head cover.
3. Remove intake duct.
4. Remove left side ground cable from cylinder head cover and disconnect ground cable connector on the left side wheel arch. Remove right side ground cable from generator stay and disconnect ground cable connector on the right side wheel arch.
5. Disconnect three (black, green and blue colors) engine wire harness connectors from chassis harness of left rear side of compartment.
6. Disconnect cooling fan wire harness connector from cooling fan on left side top of fan shroud.





7. Move drive belt tensioner to loose side using wrench then remove drive belt.
8. Remove PCV hose from cylinder block.
9. Remove intake duct stay from cylinder head.
10. Remove two bolts for remove ignition cable cover from cylinder head cover.
11. Disconnect ignition cable from ignition plug.
12. Disconnect camshaft position sensor harness and crankshaft angle sensor harness from behind generator.





13. Remove four bolts and remove the crankshaft pulley
14. Remove timing belt front cover.





15. Loose fixing bolt of timing belt rear cover then remove the camshaft angle sensor.
16. Remove ten cylinder head cover fixing bolts and remove the cylinder head cover.

INSTALLATION





1. Install the camshaft position sensor and tighten timing rear cover bolt.

Torque: 8 Nm (5.9 ft. lbs.)

2. Install the cylinder head cover and tighten bolts to the specified torque.

Torque: 8 Nm (5.9 ft. lbs.)

3. Install the timing belt front cover then tighten fixing bolts to the specified torque.

Torque: 6 Nm (4.4 ft. lbs.)





4. Install the crankshaft pulley, tighten fixing bolts to the specified torque.

Torque: 20 Nm (14 ft. lbs.)





5. Move drive belt tensioner to loose side using wrench then install the drive belt to normal position.
6. Connect ignition cable to ignition plug.
7. Install ignition cable cover to cylinder head cover and tighten two bolt to the specified torque.

Torque: 3 Nm (2 ft. lbs.)

8. Install intake duct bracket to cylinder block.





9. Install PCV hose flange to cylinder block to the specified torque.

Torque: 25 Nm (18 ft. lbs.)

10. Connect cooling fan wire harness connector to cooling fan on left side top of fan shroud.
11. Connect left side ground cable to cylinder head cover and connect other side connector to left side wheel arch terminal.
Connect right side ground cable to generator stay and connect other side connector to right side wheel arch terminal.
12. Connect three(black, green and blue colors) engine wire harness connector to chassis harness of left rear side of engine compartment.
13. Install intake duct.
14. Connect PCV hose to cylinder head cover.
15. Connect battery ground cable.