Operation CHARM: Car repair manuals for everyone.

Right Hand Side

REMOVAL
1. Disconnect battery ground cable.
2. Remove torsion bar. Refer to removal procedure in Front Suspension section.





3. Remove exhaust front pipe three stud nuts and two nuts then disconnect exhaust front pipe.
4. Remove heat protector two fixing bolts then the heat protector.





5. Remove exhaust gas recirculation (EGR) pipe fixing bolt and nut from exhaust manifold, remove a nut from EGR valve and a bolt from rear side of cylinder head for bracket of EGR pipe then remove the EGR pipe.
6. Remove exhaust manifold eight fixing nuts then the exhaust manifold.

INSTALLATION
1. Install exhaust manifold and tighten bolts to the specified torque.

Torque: 57 Nm (42 ft. lbs.)

2. Install the EGR pipe, tighten bolt and nut on exhaust manifold to specified torque.

Torque: 28 Nm (21 ft. lbs.)

Tighten nut to EGR valve to the specified torque.

Torque: 44 Nm (33 ft. lbs.)

Tighten the bolt for EGR pipe bracket to specified torque.

Torque: 25 Nm (18 ft. lbs.)

3. Install heat protector
4. Install exhaust front pipe and tighten three stud nuts and two nuts to the specified torque.

Torque:
Stud nuts: 67 Nm (49 ft. lbs.)
Nuts: 43 Nm (32 ft. lbs.)

5. Install the torsion bar and readjust the vehicle height. Refer to installation and vehicle height adjustment procedure for front suspension.