Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL

CAUTION: To reduce the risk of fire and personal injury, it is necessary to relieve the fuel system pressure before servicing the fuel system components. After relieving the system pressure, a small amount of fuel may be released when servicing fuel lines or connections. Reduce the chance of personal injury by covering the fuel line fittings with a shop towel before disconnecting the fittings. The towels will absorb any fuel that may leak out. When the disconnect is completed, place the towel in an approved container.

NOTE: Compressed air must never be used to test or clean a fuel pressure regulator as damage to the fuel pressure regulator may result To prevent damage to the fuel pressure regulator do not immerse the pressure regulator in solvent

1. Depressurize the fuel system. Refer to Fuel Pressure Relief Procedure.
2. Disconnect the negative battery cable.
3. Remove the fuel pump relay. Refer to Fuel Pump Relay.




4. Remove the pressure regulator hose from the fuel pressure regulator.




5. Remove the two bolts from the protector that secures the common chamber.




6. Remove the fuel pressure regulator attaching screw.
7. Remove the fuel pressure regulator from the fuel rail.

INSTALLATION




1. Install the fuel pressure regulator attaching screw.
Tighten:
Tighten the fuel pressure regulator attaching screw to 3 N.m (26 lb in.).
2. Install the fuel pressure regulator on the fuel rail.




3. Install the two bolts to the protector that secures the common chamber.




4. Install the pressure regulator hose to the fuel pressure regulator.
5. Install the fuel pump relay. Refer to Fuel Pump Relay.
6. Connect the negative battery cable.
7. Crank the engine until it starts. Cranking the engine may take longer than usual due to trapped air in the fuel lines.