Removal and Installation

REMOVAL
1. Remove engine hood.
2. Disconnect battery ground cable.
3. Drain radiator coolant.
4. Drain engine oil.
5. Remove crankshaft pulley.
- Refer to removal procedure for Crankshaft Pulley.
6. Remove timing belt.
- Refer to removal procedure for Timing Belt.
7. Remove cylinder head cover LH.
- Refer to removal procedure for Cylinder Head Cover LH.
8. Remove cylinder head cover RH.
- Refer to removal procedure for Cylinder Head Cover RH.
9. Remove common chamber.
- Refer to removal procedure for Common Chamber.





10. Remove cylinder head assembly.
1. Loosen eights bolts for tight cylinder head.
2. Remove cylinder head assembly.

INSTALLATION
1. Install cylinder head assembly to cylinder block.
1. Put cylinder head gasket on the cylinder block.





NOTE: There is discrimination mark "R" for right bank and "L" for left bank on the cylinder head gasket as shown in the illustration.
Do not reuse cylinder head gasket.

2. Align dowel pin hole to dowel pin on the cylinder block.
3. Tighten two bolts temporarily by hand to prevent the cylinder head assembly from moving.
4. Using J-24239-01 cylinder head bolt wrench, tighten bolts in numerical order as shown in the illustration to the specified torque.





NOTE: Do not reuse cylinder head bolts. Do not apply any lubricant to the cylinder head bolts.

Torque:
Temporary: 29 Nm (21 ft. lbs.)
Final: 64 Nm (47 ft. lbs.)

2. Install common chamber.
- Refer to installation procedure for Common Chamber.
3. Install cylinder head cover RH.
- Refer to installation procedure for Cylinder Head Cover RH.
4. Install cylinder head cover LH.
- Refer to installation procedure for Cylinder Head Cover LH.
5. Install timing belt.
- Refer to installation procedure for Timing Belt.
6. Install crankshaft pulley.
- Refer to installation procedure for Crankshaft Pulley.
Accelerator pedal cable adjustment
1. Loosen adjusting nut and lock nut.
2. Pull outer cable while closing fully the throttle valve.
3. Tighten adjusting nut and lock nut temporarily.





4. Loosen adjusting nut by three turns and tighten lock nut.
Then, manually operating the throttle valve, make sure that the valve lever returns up to the stopper screw.
If it does not reach the stopper screw, repeat from step 1.