Oil Pump and Seal

Removal
1. Disconnect battery ground cable.
2. Drain engine oil.
3. Remove crankcase assembly.
4. Remove crankshaft pulley.
5. Remove timing belt.
6. Remove timing pulley from crankshaft.
7. Remove four fixing bolts from oil filter assembly.
8. Remove oil strainer fixing bolts, remove oil strainer assembly with O-ring.
9. Remove three bolts from oil pipe and O-ring.
10. Remove eight oil pump fixing bolts, then oil pump assembly.
11. Remove sealant from mounting surface of oil pump assembly, cylinder block and take care not to damage mounting surfaces of oil pump and cylinder block.

Installation
To install, follow the removal steps in the reverse order, noting the following points:
1. Install oil pump assembly





^ Apply sealant (TB-1207B or equivalent) to the oil pump mounting surfaces as shown in the illustration.
^ The oil pump assembly must be installed within 5 minutes after sealant application before the sealant hardens.

Notice: Do not apply sealant to the oil ports.

^ Use J-39202 installer when installing new oil seal.
^ Apply engine oil to oil seal lip.





^ Install oil pump assembly to the cylinder block.

Notice: Do not damage oil seal during installation of oil pump assembly.





^ Tighten fixing bolts to the specified torque.
Torque: 25 Nm (18 ft. lbs.)
2. Install oil pipe with O-ring, tighten fixing bolt to the specified torque.
Torque: 10 Nm (89 inch lbs.)
3. Install oil strainer with O-ring, tighten fixing bolt to the specified torque.
Torque: 25 Nm (18 ft. lbs.)





4. Install oil filter assembly and tighten bolts to the specified torque.
Torque: 25 Nm (18 ft. lbs.)
5. Install timing pulley on crankshaft.
Install timing belt.
6. Install crankshaft pulley.
7. Install crankcase assembly. Oil Pan
8. Refill engine oil until full level on engine oil dipstick.

Oil Pump Oil Seal
Removal
1. Disconnect battery ground cable.
2. Drain engine oil.
3. Remove crankshaft pulley.
4. Remove timing belt.
5. Remove timing pulley from crankshaft.
6. Remove oil pump oil seal using a sealer puller.

Notice: Take care not to damage sealing surfaces of oil pump and crankshaft when removing oil seal.

Installation
To install, follow the removal steps in the reverse order, noting the following points:





1. Install oil pump oil seal, apply engine oil to oil seal lip, then install oil seal using J-39202 installer.
2. Install timing pulley to crankshaft.
3. Install timing belt.
4. Install crankshaft pulley.
5. Refill engine oil until full level.