Output Shafts and Shift Control Shaft

Output Shafts and Shift Control Shaft








Disassembled View
Reassembly
1. Apply ATF to the inside of the ball bearing for the front output shaft.





2. Mount the front output shaft to the transfer case.
3. Install the shifter lever shaft.
4. Install the snap ring.





5. Install the reduction lever assembly to the shifter lever shaft and fix the assembly with the snap ring.
6. Install the cam to the cam pilot block.





7. Attach the washer to the cam pilot block and fix the washer with the snap ring.
8. Mount the reduction fork to the lock-up shaft.





9. Install the spring pin to the reduction fork and lock-up shaft.
10. Install the shifter shaft assembly.





11. Install the reduction fork assembly together with the reduction hub and cam assembly to the transfer case assembly.





12. Tighten the cam pilot block set bolts to the specified torque.
Torque: 12 Nm (104 inch lbs.)
13. Tighten the detent spring to the specified torque.
Torque: 24 Nm (17 ft. lbs.)
14. Apply ATF to the needle bearing inside the input shaft assembly.
15. Install the output shaft to the transfer case.