Shift Cover

DISASSEMBLED VIEW

DISASSEMBLY





1. Remove the selector arm roll pin (1), using a 3/16-inch diameter pin punch and hammer.





2. Remove the shift shaft (2) from the other parts. Note the correct position of both the interlock plate (6) and selector arm (5) before you remove them from the cover (10).
3. Remove 3-4 shift fork and fork pads two(3).
4. Remove selector plate two(4), selector arm (5), and interlock plate (6).
5. Remove 1-2 shift fork and fork pads two(7).
6. Remove shift shaft bore plug (8) and O-ring seal (9) from shift cover (10).

REASSEMBLY
1. If the shift shaft bore plug (8) was removed, coat plug outer surface with sealer and install the plug (8) into the cover (10) until it is flush.
2. Install the fork pads (7) and selector plate (4) onto the 1-2 shift fork (7).





3. Push the shift shaft (2) into the cover (10) until front of the shaft is at the cover's rear inside edge.





4. Place the 1-2 shift fork (7) into the cover (10) with its selector plate (4) facing the front of the cover.





5. Push the shift shaft through the 1-2 shift fork.





6. Place the selector arm (5) and interlock plate (6) in the cover (10). Note the position of the interlock plate (6) and selector arm (5).





7. Push the shift shaft through the selector arm (5).
8. Install the fork pads (3) and selector plate (4) onto the 3-4 shift fork (3).





9. Place the 3-4 shift fork (3) in the cover (10) with its selector plate (4) facing the rear of the cover. Note the position of the 3-4 and 1-2 selector plates (4).





10. Push the shift shaft (2) through the 3-4 shift fork (3) and into the front of the cover (10).





11. Install the roll pin (1) that holds the selector arm (5) to the shift shaft (2).





12. Lubricate and install the O-ring (9) on the rear of the shift cover (10).





Check the shift cover parts for proper assembly by doing the following:
- Insert a 3/16-inch diameter pin punch into the offset lever hole of the shift shaft (2).
- Hold the shift cover (10) parallel to the floor and rotate the shift shaft (2) so that the punch is vertical.





- Look at the selector arm: it should be aligned with the 3-4 shift fork select plate.