Fuel Delivery and Air Induction: Service and Repair

Tools Required
- J 34730-1A Fuel Pressure Gauge
- J 39765 Fuel Sender Lock Nut Wrench

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure.
3. Drain the fuel tank.
4. Remove the fuel tank.
5. Remove the fuel sender assembly.
6. Inspect the fuel strainer. Replace a contaminated strainer and inspect the fuel pump.
7. Inspect the fuel pump inlet for dirt and debris. Replace the fuel pump if you find dirt or debris in the fuel pump inlet.

Important: When flushing the fuel tank, handle the fuel and water mixture as a hazardous material Handle the fuel and water mixture in accordance with all applicable local, state and federal laws and regulations.

8. Flush the fuel tank with hot water.
9. Pour the water out of the fuel sender assembly opening.
10. Rock the tank to be sure that removal of the water from the tank is complete.
11. Inspect the in-line fuel filter for contamination.
12. Replace the fuel filter if the filter is plugged.

Important: Only use oil free compressed air to blow out the fuel pipes.

13. Clean the fuel pipes by applying air pressure in the opposite direction of the fuel flow.
14. Install the fuel sender assembly with a new seal into the fuel tank.
15. Install the fuel tank.
16. Refill the fuel tank.
17. Install the fuel filler cap.
18. Connect the negative battery cable.
19. Inspect for leaks.
1. Turn the ignition switch ON for 2 seconds.
2. Turn the ignition switch OFF for 10 seconds.
3. Turn the ignition switch ON.
4. Inspect for fuel leaks.