Steering Gear Replacement

Removal Procedure
Tools Required
J 42640 Steering Column Anti-Rotation Pin

Notice: Do not rotate steering shaft after steering column has been removed. Damage to SIR components may occur.





1. Lock the steering column through the access hole in the steering column lower trim cover using the J 42640.
2. Remove the air cleaner assembly.

Place a drain pan below the steering gear.





3. Remove the pressure and the return hoses from the power steering gear.

Cap or tape the ends of the hoses and the gear fittings in order to prevent dirt from entering the system.





4. Remove the intermediate shaft shield from the steering gear.





5. Remove the lower intermediate shaft coupling bolt.
6. Draw alignment marks on the lower intermediate shaft coupling and the steering shaft.
7. Remove the lower intermediate shaft coupling from the steering shaft.
8. Remove the pitman arm.





9. Remove the steering gear mounting bolts and the washers from the frame.
10. Remove the steering gear.

Installation Procedure
Tools Required
J 42640 Steering Column Anti-Rotation Pin





1. Install the steering gear.

Notice: Refer to Fastener Notice In Service Precautions.

2. Install the power steering gear to the frame washers and the mounting bolts.
Tighten
Tighten the power steering gear to frame mounting bolts to 75 Nm (55 ft. lbs.).
3. Install the pitman arm.





4. Install the lower intermediate shaft to the power steering gear. Ensure that the alignment marks line up.
5. Install the lower intermediate shaft coupling bolt.
Tighten
Tighten the lower intermediate shaft coupling bolt to 35 Nm (26 ft. lbs.).





6. Install the intermediate shaft shield to the power steering gear.





7. Install the pressure and the return hoses to the power steering gear.
Tighten
^ Tighten the pressure hose to 25 Nm (18 ft. lbs.) for the vehicle equipped with the 2.2L engines.
^ Tighten the pressure hose to 30 Nm (22 ft. lbs.) for the vehicle equipped with the 4.3L engines.
^ Tighten the return hose to 25 Nm (18 ft. lbs.).
8. Install the air cleaner assembly.





Unlock the steering column by removing the J 42640 from the steering column lower steering column trim cover access hole.
9. Bleed the power steering system. Refer to Steering, Service and Repair, Bleeding Power Steering System.