Shift Fork Replacement
Shift Fork ReplacementRemoval Procedure
1. Raise and suitable support the vehicle.
2. Remove the right differential output shaft and tube assembly.
3. Remove the shift shaft with fork (18) and differential shifter lock spring (15) assembly from the housing.
Installation Procedure
1. Install the new shift shaft with fork.
2. Install the new shift shaft with fork (18) and differential shifter lock spring (15) assemble in the housing.
3. Install the right differential output shaft and tube assembly.
4. Lower vehicle. Test drive vehicle and check the operation of the 4WD system.
Shift Mechanism Inspection
1. Inspect the carrier connector for damaged splines and teeth. Replace as required.
2. Inspect the shift fork for wear, scoring, and damage to the thrust surfaces. Replace as required.
3. Inspect the differential sleeve and the inner output shaft for damaged splines and teeth. Replace as required.
4. Inspect the damper spring for breakage. Replace as required.
5. Inspect the differential actuator and the engagement switch for damage and frayed wiring.