Cylinder Head Installation (Right)

^ Tools Required
- J36660-A Electronic Torque Angle Meter





1. Clean the cylinder head gasket surfaces on the engine block.
2. Inspect the dowel pins (cylinder head locator) for proper installation.
3. Clean the cylinder head gasket surfaces on the cylinder head.

Important: Do not use any type sealer on the cylinder head gasket (unless specified).





4. Install the NEW cylinder head gasket in position over the dowel pins (cylinder head locator).





5. Install the cylinder head onto the engine block. Guide the cylinder head carefully into place over the dowel pins and the cylinder head gasket.





6. Apply sealant to the threads of the cylinder head bolts.
7. Install the cylinder head bolts finger tight.





8. Tighten the cylinder head bolts in sequence on the first pass.
Tighten the bolts in sequence on the first pass to 30 Nm (22 ft. lbs.).
9. Use the J36660-A in order to tighten the cylinder head bolts in sequence on the final pass.
Tighten the long bolts (1,4, 5, 8, and 9) on the final pass in sequence to 75 degrees.
Tighten the medium bolts (12 and 13) on the final pass in sequence to 65 degrees.
Tighten the short bolts (2,3,6, 7,10, and 11) on the final pass in sequence to 55 degrees.





10. Install the spark plug wire support and bolts.
Tighten only the rear spark plug wire support bolt to 12 Nm (106 inch lbs.).
11. Remove the front spark plug wire support bolt. The front spark plug wire support bolt is used to fasten the oil level indicator tube, and will be installed within the oil level indicator tube installation procedure.





12. Measure the NEW spark plugs for the proper gap. Adjust the spark plug gap if necessary.
Specification
Spark plug gap to 1.52 mm (0.060 inch).
13. Install the spark plugs.
Tighten the spark plugs for a USED cylinder head to 15 Nm (11 ft. lbs.).
Tighten the spark plugs for the initial installation of a NEW cylinder head to 30 Nm (22 ft. lbs.).