Operation CHARM: Car repair manuals for everyone.

Front Bumper: Service and Repair

Front Bumper


Parts Location:






Removal

1. Disconnect the battery ground cable.
2. Disconnect front fog light connector (With fog light).
3. Remove each clip on the right and left side of the inner liner.
4. Remove front bumper fixing bolts.
- Remove the two bolts from both sides of the front bumper.







5. Remove front bumper assembly.
6. Remove the support assembly.
- Remove the three fixing bolts.

7. Remove the front bumper reinforcement assembly.
- Remove the eleven fixing bolts.

8. Remove the front bumper extension (SWB only).
- Remove the three nuts and nine bolts.

9. Remove the three bolts at each backbar and remove backbars.
10. Remove the front fog light assembly (With fog light).
11. Remove the front bumper slide (1).
- Remove the two screws (4) and the two nuts (3) and release the claw from the washer (2).







Installation

To install, follow the removal steps in reverse order noting the following points:

1. Tighten the front bumper assembly fixing bolts to the specified torque.

Torque: 147 N.m (108 lb ft)

2. Front bumper adjustment
- When the bolts fixing front bumper assembly are tightened, adjustment should be made between the back bar and front side bumper so that a clearance of 14.5 mm (0.57 in) is provided between the lower side of the fender and the upper side of the front bumper.