Rear Door: Service and Repair

Rear Door Assembly

Parts Location:

Removal

1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove the door check arm pin.







4. Remove the upper and lower hinge bolts.
- Position a wood block under the door for protection and support the door assembly with hands during removal or installation.







5. Remove the door harness connection.
- Pull the door harness grommet out in order to disconnect the door harness connection.







6. Remove the rear door assembly.

Installation

To install, follow the removal steps in the reverse order, noting the following points:

1. Align the door fitting to the body.
2. Tighten the door hinge bolts to the specified torque.

Torque: 34 N.m (25 lb ft)

3. Apply chassis grease to the check arm pin and the door hinge moving surface.