Front Door: Service and Repair

Front Door Assembly

Parts Location:

Removal

1. Disconnect battery ground cable.
2. Remove the door sill plate (1).
- Remove the clip and four screws.

3. Remove the dash side trim cover (3).
4. Peel the insulator (2) off from the dash side panel and then disconnect the door harness connectors.







5. Remove the door check arm pin (1).







6. Remove upper and lower hinge bolts.
- Before removing, apply setting marks on the body side hinge.
- Position a wood block under the door for protection and support the door assembly with hands during removal or installation.







- Pull out the door harness grommet.

7. Remove front door assembly.

Installation

To install, follow the removal steps in the reverse order, noting the following points.
1. Align the door fitting to the body by referring to Front Fender Panel.
2. Tighten the door hinge bolts to the specified torque.
Torque: 34 N.m (25 lb ft)

3. Apply chassis grease to the door check arm pin and the door hinge moving surface.