Operation CHARM: Car repair manuals for everyone.

Removal

Engine Replacement

Tools Required
^ J 41798 Engine Lifting Brackets
^ J 21366 Converter Holding Strap
^ J 38185 Hose Clamp Pliers

Removal Procedure
1. Remove the hood.
2. Place fender covers over both fenders.
3. Disconnect the negative battery cable.
4. Recover the refrigerant.
5. Remove the radiator.
6. Remove the radiator support brace.
7 .Remove the front differential drive axle, if equipped with 4-wheel drive (4WD).
8. Remove the wheel drive shafts.
9. Remove the intake manifold.





10. Disconnect the following electrical connectors:
^ Oil pressure sensor (1)
^ Oxygen sensors (2, 3)
^ Camshaft position (CMP) sensor (4)
11. Remove the air conditioning (A/C) compressor hose.
12. Disconnect the rear auxiliary A/C compressor pipe fitting (7).
13. Remove the rear auxiliary A/C compressor pipe nut and bolt (2, 5).





14. Tie the pipe assembly out of the way.
15. Disconnect the engine coolant temperature (ECT) sensor (1).
16. Remove the ground terminal bolt (2).





17. Remove the retaining clips from the brackets.
18. Disconnect the A/C pressure switch electrical connector (2).





19. Remove the retaining clip (1) from the cylinder head.
20. Raise and suitably support the vehicle.





21. Remove the ground terminal bolts (2, 4).
22. Remove the starter.
23. Remove the battery cable channel bolt.





24. Remove the battery cable channel from the oil pan.
25. Disconnect the A/C compressor electrical connector.
26. Lower the vehicle.





27. Gather all branches of the engine wiring harness and reposition the harness off to the side.





28. Remove the generator cable from the generator, perform the following:
^ Slide the boot down revealing the terminal stud.
^ Remove the generator cable nut from the terminal stud.
^ Remove the generator cable.
29. Remove the generator bracket bolts.





30. Position the bracket with generator aside.
31. Using J 38185, reposition the inlet hose clamp.





32. Remove the inlet hose from the water outlet.
33. Using J 38185, reposition the inlet hose clamp.





34. Remove the outlet hose from the water outlet.





35. Disconnect the auxiliary heater inlet and outlet hose/pipe assembly from the heater water shutoff valve pipes.
36. Using J 38185, reposition the auxiliary heater inlet and outlet hose clamps.





37. Remove the auxiliary heater inlet and outlet hoses/pipes from the water pump.
38. Remove the ignition coil(s) (as required) for the proper fit of the J 41798 before lifting the engine.

Notice: Refer to Fastener Notice in Service Precautions.





39. Install the J 41798 to the cylinder heads.
^ Tighten the M8 bolts to 25 Nm (18 ft. lbs.).
^ Tighten the M10 bolts to 50 Nm (37 ft. lbs.).
40. Raise the vehicle.
41. Remove the catalytic converter.





42. Remove the 3 frame engine mount bracket bolts from both the right and left sides.





43. Remove the torque converter bolts.





44. Remove the transmission oil level indicator tube nut.





45. Remove the transmission oil level indicator tube.





46. Remove the transmission bolt and stud on the right side.
47. Remove the lower transmission bolt/studs.
48. Lower the vehicle.
49. Remove the 3 upper transmission bolts/studs.
50. Install an engine hoist to the J 41798.
51. Install a floor jack under the transmission for support.
52. Separate the engine from the transmission.
53. Remove the engine.





54. Install the engine to an engine stand.
55. Install J 21366 to the transmission in order to hold the torque converter.