Cylinder Block Assembly: Specifications

Cylinder Deck Surface Flatness 0.08 mm (0.003 inch)
Cylinder Bore Diameter 92.990-93.006 mm (3.6638-3.6644 inch)
Cylinder Bore Out-of-Round 0.013 mm (0.0005 inch)
Cylinder Liner Recession 0.015 mm (0.0006 inch)
Connecting Rod Bearing Clearance 0.021-0.065 mm (0.0009-0.0025 inch)
Connecting Rod Bore Diameter - Bearing End 60.322-60.388 mm (0.0009-0.003 inch)
Connecting Rod Bore Out-of-Round-Bearing End 0.005 mm (0.0002 inch)
Connecting Rod Side Clearance 0.05-0.35 mm (0.0019-0.0137 inch)
Crankshaft End Play 0.112-0.388 mm (0.0044-0.0153 inch)
Crankshaft Main Bearing Clearance 0.012-0.064 mm (0.0004-0.0025 inch)
Crankshaft Main Journal Diameter 69.968-69.984 mm (2.7567-2.7574 inch)
Crankshaft Main Journal out-of-round 0.005 mm (0.0002 inch)
Crankshaft Main Journal Taper 0.005 mm (0.0002 inch)
Piston Ring End Gap
First Compression Ring 0.15-0.3 mm (0.0059-0.0118 inch)
Second Compression Ring 0.36-0.51 mm (0.0142-0.0201 inch)
Oil Control Ring 0.250-0.760 mm (0.0098-0.0299 inch)
Piston Ring to Groove Clearance
First Compression Ring 0.043-0.093 mm (0.0017-0.0037 inch)
Second Compression Ring 0.043-0.093 mm (0.0017-0.0037 inch)
Oil Control Ring 0.059-0.215 mm (0.0023-0.0085 inch)
Piston - Piston Diameter 92.971 - 93.005 (3.6603-3.6616 inch)
Piston - Piston Pin Bore Diameter 23 002-23 008 (0.9056-0.9058 inch)
Piston - Piston to Bore Clearance -0.015-0.035 mm (-0.0006-0.0014 inch)
Pin - Piston Pin Clearance to Connecting Rod Bore; 0.001 -0.018 mm (0.0004-0.0007 inch)
Pin - Piston Pin Clearance to Piston Pin Bore; 0.003-0.012 mm (0.00012-0.0005 inch)
Pin - Piston Pin Diameter 22.996-22.999 mm (0.9054-0.9055 inch)

Crankshaft Balancer Bolt
First Pass 150 Nm (110.6 ft. lbs.)
Final Pass 180 degrees

Crankshaft main bearing torque Sequence:

Crankshaft Main Bearing Cap Bolt
First Pass 25 Nm (18 ft. lbs.)
Final Pass 180 degrees