Suspension - Revised Shock Module Replacement

2006 Service Bulletins

TSB SB06-06-S003

Revised Shock Module Replacement (Service Manual Revision)

ISSUE DATE: OCTOBER 2006

Affected Vehicles

2003-2007 Isuzu Ascender (US/UT)

Service Information

This bulletin is being issued to revise the Shock Module Replacement procedure in the Front Suspension sub-section of the Service Manual.

NOTE:
Information released on paper and electronic format prior to bulletin release cannot be updated. For the most current and up to date information refer to website.

Service Procedure

The recommended tool to use is J 36607 instead of J 24319-B, which is available through Kent Moore.

Shock Module Replacement

Tools Required

J 36607 Ball Joint Separator

Removal Procedure





1. Remove the shock module upper retaining nuts.

NOTICE:
Use care when handling the coil springs in order to avoid chipping or scratching the coating. Damage to the coating will result in premature failure of the coil springs.

2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.

3. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.





4. Loosen the shock module yoke to lower control arm retaining nut.





5. Remove the shock module yoke from the lower control arm using J 36607.





Pry the yoke away from the control arm to install the J 36607.

6. Remove the J 36607 and the shock module yoke to lower control arm retaining nut.





7. Remove the shock module from the shock tower and lower control arm.

Installation Procedure

1. Install the shock module to the shock tower and lower control arm.

2. Install the shock module yoke to the lower control arm.

Tighten

Tighten the shock module upper retaining nuts to 45 N.m (33 lb ft).

3. Raise the vehicle.





4. Install the shock module yoke to lower control arm retaining nut.

5. Lower the vehicle.

NOTICE:
Refer to Fastener Notice in Cautions and Notices.





6. Install the shock module upper retaining nuts.

Tighten

Tighten the shock module yoke to lower control arm retaining nut to 110 N.m (81 lb ft).

7. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.

8. Lower the vehicle.





Disclaimer