Roof Rail Module - Front (Regular and Extended Cab)

INFLATABLE RESTRAINT ROOF RAIL MODULE REPLACEMENT - FRONT (REGULAR AND EXTENDED CAB)

REMOVAL PROCEDURE
1. Disable the SIR system. Refer to SIR Disabling and Enabling Zone 2 and SIR Disabling and Enabling Zone 6.
2. Remove the head restraints from the front seats.
3. Lower the headliner. Refer to Headliner Replacement (Extended Cab) Headliner Replacement (Regular Cab) Headliner Replacement (Crew Cab) in Interior Trim.




4. Disconnect the roof rail air bag electrical connector (1).
5. Remove the forward tether bolt (3).
6. Remove the clips (3) from the pillar.




7. Remove the forward curtain clip (2).
8. Remove the 3 bolts (1) retaining the air bag module to the roof.
9. Remove the bolt (5) retaining the rear curtain to the roof.
10. Remove the rear tether bolt (3).
11. Remove the roof rail air bag from the vehicle.

INSTALLATION PROCEDURE




1. Install the 3 bolts (1) retaining the roof rail air bag module to the roof.

Tighten the roof rail air bag module bolts to 9 N.m (79 lb in).

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install a new forward curtain clip (2).
3. Install the bolt (5) retaining the rear curtain to the roof.

Tighten the roof rail air bag curtain bolts to 9 N.m (79 lb in).

4. Install the rear tether bolt (3).

Tighten the roof rail air bag rear tether bolt to 9 N.m (79 lb in).




5. Install the clips (3) to the pillar.
6. Install the roof rail air bag forward tether bolt (3).

Tighten the roof rail air bag forward tether bolt to 9 N.m (79 lb in).

7. Connect the roof rail air bag electrical connector (1).
8. Install the headliner.
9. Enable the SIR system. Refer to SIR Disabling and Enabling Zone 2 and SIR Disabling and Enabling Zone 6.
10. Install the head restraints from the front seats.