Operation CHARM: Car repair manuals for everyone.

Cylinder Block Assembly: Specifications

Connecting Rod Cap Bolt
First Pass 25 Nm (18 ft. lbs.)
Final Pass 110 degrees

Crankshaft Balancer Bolt
First Pass 150 Nm (110 ft. lbs.)
Final Pass 180 degrees





Crankshaft Main Bearing Cap Bolt
First Pass 25 Nm (18 ft. lbs.)
Final Pass 180 degrees

Block
Crankshaft Main Bearing Bore Diameter 78.070-78.088 mm (3.0760-3.0766 inch)
Cylinder Bore Diameter 92.990-93.006 mm (3.6638-3.6644 inch)
Cylinder Bore Out-of-Round 0.013 mm (0.0005 inch)
Cylinder Head Deck Surface Flatness 0.08 mm (0.003 inch)
Cylinder Sleeve Recession 0.015 mm (0.0006 inch)

Connecting Rod
Connecting Rod Bearing Clearance 0.021-0.065 mm (0.0008-0.0025 inch)
Connecting Rod Bore Diameter - Bearing End 60.332-60.338 mm (2.3749-2.3755 inch)
Connecting Rod Bore Out-of-Round - Bearing End 0.006 mm (0.0002 inch)
Connecting Rod Side Clearance 0.05-0.35 mm (0.0019-0.0137 inch)
Crankshaft
Crankshaft End Play 0.112-0.388 mm (0.0044-0.0153 inch)
Crankshaft Main Bearing Clearance 0.012-0.064 mm (0.0004-0.0025 inch)
Crankshaft Main Journal Diameter 69.968-69.984 mm (2.7567-2.7574 inch)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 inch)
Crankshaft Main Journal Taper 0.005 mm (0.0002 inch)

Piston Rings
Piston Ring End Gap - First Compression Ring 0.2-0.4 mm (0.0079-0.0157 inch)
Piston Ring End Gap - Second Compression Ring 0.36-0.51 mm (0.0142-0.0201 inch)
Piston Ring End Gap - Oil Control Ring 0.250-0.760 mm (0.0098-0.0299 inch)
Piston Ring to Groove Clearance - First Compression Ring 0.043-0.093 mm (0.0017-0.0037 inch)
Piston Ring to Groove Clearance - Second Compression Ring 0.053-0.093 mm (0.0021-0.0037 inch)
Piston Ring to Groove Clearance - Oil Control Ring 0.059-0.215 mm (0.0023-0.0085 inch)

Pistons and Pins
Piston - Piston Diameter 92.963-92.977 mm (3.6627-3.6633 inch)
Piston - Piston Pin Bore Diameter 23.002-23.008 mm (0.9056-0.9058 inch)
Piston - Piston to Bore Clearance 0.013-0.043 mm (0.0004-0.0017 inch)
Pin - Piston Pin Clearance to Connecting Rod Bore 0.001-0.018 mm (0.0004-0.0007 inch)
Pin - Piston Pin Clearance to Piston Pin Bore 0.003-0.012 mm (0.00012-0.0005 inch)
Pin - Piston Pin Diameter 22.996-22.999 mm (0.9054-0.9055 inch)