Clutch Adjustment - Manual Correction
89isuzu08BULLETIN NUMBER SB89-05-005
ISSUE DATE October 5, 1989
GROUP TRANSMISSION
I-MARK (JT) CLUTCH ADJUSTMENT (WORKSHOP MANUAL CORRECTION)
AFFECTED MODELS
All I-Mark (JT) models with manual transaxle.
SERVICE INFORMATION
Clutch pedal free play adjustment procedures are incorrectly specified in the following Workshop Manuals.
This Service Bulletin contains the proper procedures for clutch adjustment.
Manual Page No.
1988/89 I-Mark (JT) 00-35,
(Publication No. AIMI-SVC-168, 05A-58
part No. 2-90989-002-0)
1988 I-Mark (JT) 00-36,
(Publication No. AIMI-SVC-160, 05A-58
part No. 2-90988-002-0)
1987 I-Mark (JT) (includes turbo) 00-35,
(Publication No. AIMI-SVC-152, 05A-62
part No. 2-90999-107-8)
1987 I-Mark (JT) 00-32,
(Publication No. AIMI-SVC-145, 05A-58
part No. 2-90999-107-7)
1986 I-Mark (JT) 00-31,
(Publication No. AIMI-SVC-128, 05A-58
part No. 2-90999-107-6)
1985 I-Mark (JT) 00-31,
(Publication No. AIMI-SVC-118, 05A-55
part No. 2-90999-107-5)
Figure 1:
SERVICE PROCEDURE
Adjust the clutch pedal free play as follows:
(1) Pull the clutch cable stopper toward the rear of the vehicle (Figure 1).
Figure 2:
(2) Turn the adjusting nut in order to obtain the specified free play clearance between the clutch fork lever and the clutch cable (Figure 2).
Clearance mm (in.)
3.5 +/- 1 (0.14 +/- 0.04)
Figure 3:
(3) Ensure that the clutch pedal free play (Figure 3) is within the following specifications.
Pedal Free Play mm (in.)
15 +/- 5 (0.59 +/-0.20)
(4) Tighten the lock nut securely.