Operation CHARM: Car repair manuals for everyone.

Output Shaft: Service and Repair

BORG WARNER 66

OUTPUT SHAFT AND RING GEAR

Overhaul

Dismantling


Fig. 56:






191. Remove and discard the sealing rings from the output shaft (Fig. 56).

192. Remove the snap-ring retaining the Output shaft; withdraw the shaft (Fig. 56).


Inspection

193. Check the drillings in the output shaft for obstruction; clear with compressed air Only.

194. Check the splines, sealing ring grooves and gear teeth for burrs or signs of damage; renew if damaged. Minor burrs may, however, be removed with a very fine abrasive.

195. Check bush for scores or evidence of metal transfer. Should damage be evident, Output shaft must be renewed.



Reassembling

Reverse operations 191 and 192.

CAUTION: Ensure that the gaps in the sealing rings are staggered.