Fuel Pump: Service and Repair

CAUTION: Observe all fire hazard precautions detailed in FUEL SYSTEMS / SERVICE PRECAUTIONS, when working on open fuel systems.
Fuel system MUST be depressurized before disconnecting any fuelling component.

Fuel Pump And Hoses:

1. Depressurize fuel system. Fuel Pressure Release
2. Disconnect battery ground cable.
3. Lift vehicle and remove right rear wheel.
4. Remove straps securing fuel pump feed hose to axle carrier.
5. Clamp fuel feed hose.
6. Disconnect fuel feed hose from pump. Fit protective plugs to pump and hose.
7. Through wheel arch, disconnect fuel pipe union nut from fuel pump and move pipe aside. Fit protective plugs to pump and hose.
8. Remove nuts from fuel pump mounting at axle carrier.
9. Disconnect pump electrical wiring. Note position of wires.
10. Remove fuel pump.
11. Remove mounting clamp and mounting rubber from pump.
12. Remove non-return valve from pump.
13. Reverse steps to refit pump.
14. Check for leaks.